Swift Intelligent Autoclave for Laboratory Testing with Auto Calibration and Leak Detection

Product Description

Product Features

1.Equipped with vertical-lift sliding door structure. Compared with traditional hinged doors, it reduces front-side clearance required for door opening and optimizes equipment layout. It is especially suitable for clean zones, production areas and installation sites with limited front space. Double-door models realize material transfer and isolation between different zones.

2.Circulating water is adopted as sterilization medium. Under precisely controlled temperature, pressure and holding time, it performs moist-heat sterilization for pharmaceutical packaging containers including ampoules, vials and tubular glass bottles, delivering stable sterilization conditions for various loads.

3.Independently controlled internal and external circulation combined with heat exchanger and multi-angle spray system promotes uniform circulation of sterilizing water and heat transfer. It improves temperature distribution within chamber and across loads to meet process requirements for sterilization and leak-detection.

4.Supports vacuum leak-detection and vacuum dye-water leak-detection cycles. Multiple testing modes identify potential leakage defects of pharmaceutical packaging containers, and appropriate leak-testing methods can be selected according to product and process requirements.
5.PLC+HMI automatic control system monitors, controls and records critical parameters including temperature, pressure, time, vacuum degree and F0 value. It supports process management, data traceability and validation for sterilization and leak-detection workflows.
6.Safety interlocks for pressure, temperature and door status are equipped. The chamber door remains locked when preset safety conditions are not fulfilled. Double-door versions can be equipped with door-to-door interlock function to facilitate material transfer and isolation between different zones.

Optional Control & Validation Configurations
1.SCADA monitoring and data management system
2.Sterilization process validation interfaces
3.Remote monitoring and operation-maintenance module
4.Industrial communication interface
5.Chamber and internal structures of 304 / 316L stainless steel
6.Automatic water inlet & outlet with drainage temperature control
7.Custom brand selection for key circulating pumps, heat exchangers and valves
8.Custom loading racks / loading baskets
9.Other customized configurations

Product Introduction

The AZQV Steam Type Ampoule Leak Detection Sterilizer uses saturated steam to achieve reliable moist-heat sterilization for ampoules, vials and tubular glass bottles with precise temperature, pressure and time control.

Fitted with verticallift sliding door structure, it requires less frontside clearance for door movement compared with conventional hinged doors. It is especially suitable for clean zones, production areas and installation sites with limited front space. Doubledoor models enable material transfer and isolation between different cleangrade areas.

Sterilization, leakdetection and postprocessing are fully automatic under program control. Corresponding cycles for sterilization, leak test and posttreatment can be configured for different packaging formats and process requirements. Both vacuum leakdetection and vacuum dyewater leakdetection functions are available to verify seal integrity of pharmaceutical packages, realizing integrated sterilization and leaktesting workflow.

The AZQV series serves pharmaceutical manufacturers, biopharmaceutical facilities, medical institutions and R&D laboratories. It is applicable for ampoules, vials, tubular glass bottles and other steamsterilizable pharmaceutical packaging containers.

Specification

Model	AZQV-0.55	AZQV-0.65	AZQV-0.8
Vol. (L)	550	680	820
Chamber Dim. (L×W×H)(mm)	1200×675×675	1500×675×675	1800×675×675
Overall Dim. (L×W×H)(mm)	1560×1300×1940	1860×1300×1940	2160×1300×1940
N.W. (kg)	1000	1200	1400
Power Supply	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz
Power Cons. (kW)	1.6	1.6	1.6
Ext. Steam-Gen. Cons. (Opt.)(kW)	≥60	≥72	≥90
Steam Cons. (kg)	40	45	50
Soft-Water Pump Cons. (kg)	25	30	40
Pure-Water Cons. (kg)	300	400	500
Comp. Air Cons. (L)	1200	1400	1700
Int. Design Press.	-0.1/0.3 MPa
Jacket Design Press.	0.3 MPa
Des. Temp.	144℃
Max. Work. Temp.	139℃
Max. Work. Press.	0.25 MPa
Final Vac.	-0.096 MPa
Vac. Leakage Rate	≤0.13 kPa/min
Ster. Temp. Ctrl. Precision	0~2°C
Temp. Uniformity	≤ ±1°C
Temp. Display Acc.	0.1°C
Press. Display Acc.	0.1 kPa
Steam Press.	0.3~0.5 MPa
Water Press.	0.15~0.35 MPa
Comp. Air Press.	0.5~0.7 MPa
Int. Chamber SV Opening Press.	0.3 MPa
Jacket SV Opening Press.	0.3 MPa

ZPAE Automation Equipment Co., Ltd — Your Trusted Partner in Pharmaceutical & Laboratory Equipment.
 
Based in Jinan, China, we specialize in sterilization, laboratory testing, and cleaning & disinfection equipment. Backed by automated production, strict QC (including pressure vessel standards), and modular customization, we deliver compliant solutions to pharmaceutical, medical, and laboratory clients worldwide.

1.Are you Manufacturer?
Yes, we are a professional manufacturer of pharmaceutical and laboratory sterilizers, integrating R&D, production, and international trade. We warmly welcome on-site factory visits and remote video factory inspections, so you can verify our production capacity and quality control system.
 
2.Do your sterilizers comply with GMP and FDA requirements?
Yes. Our sterilizers are designed and manufactured following GMP guidelines, FDA 21 CFR Part 11 (electronic records & signatures), and other global pharmaceutical regulatory requirements. They are fully suitable for use in GMP-compliant production environments in pharmaceutical factories and laboratories.
 
3.Can you provide the required validation documents for our project?
Absolutely. We provide complete, audit-ready documentation packages in accordance with pharmaceutical industry practices and GAMP 5 guidelines, including but not limited to design documents, validation documents, SOPs, FAT, SAT, IQ/OQ/PQ, material certificates, calibration records, and other supporting documents. This documentation fully supports your regulatory audits for pharmaceutical and laboratory applications.