Pressure Steam Sterilizer Equipment,Pulsed Vacuum Autoclave with Precision Sensor Monitoring

Product Description

Product Features

MQA Pulsed Vacuum Autoclave (Hinged Door) 

Product Features

1. Motor-driven hinged door design

Equipped with an electric-powered hinged door structure, the chamber door realizes automatic opening and closing with simple operation and high convenience. It is widely applicable for conventional installation environments in laboratories, medical institutions and pharmaceutical production workshops.

2. Efficient pulsed vacuum sterilization cycle

By adopting multiple vacuum extraction and saturated steam injection cycles, the equipment effectively removes residual air inside the chamber and loaded items. It greatly improves steam contact and penetration performance, ensuring uniform, stable and repeatable sterilization results.

3. Superior vacuum drying performance

After sterilization, a combination of vacuum drying and jacket heating efficiently removes residual moisture from the chamber and load surfaces, achieving excellent drying quality for sterilized goods.

4. Rectangular chamber structure with high space utilization

The rectangular chamber design maximizes internal loading space, providing flexible capacity for instruments, containers, textiles and various types of sterilization loads.

5. Comprehensive safety interlock protection

The unit is equipped with full safety interlocks for pressure, temperature, door status and key running parameters. It automatically prohibits abnormal operations under unsafe conditions, effectively preventing equipment faults and human errors. Double-door versions feature door interlocking systems to meet strict cross-area material transfer and isolation management requirements.

Optional Control & Validation Configuration
1. SCADA Monitoring & Data Management System
Optional SCADA system supports real-time equipment status monitoring, sterilization process data collection and historical data management. It records, stores and prints key parameters including temperature, pressure, holding time and F₀ value to fully meet GMP data traceability requirements.
2. Sterilization validation interfaces
Reserved temperature and pressure validation interfaces are available for independent process verification, temperature distribution testing and heat penetration testing, supporting professional third-party validation work.
3. Remote monitoring & maintenance module
Optional remote access function allows real-time viewing of equipment operating status, alarm information and running data, supporting remote diagnosis, technical support and online maintenance.
4. Industrial communication interface
Optional industrial communication protocol enables stable data connection and system integration with MES, SCADA and other upper-level factory management systems, realizing intelligent workshop management.
5. Customizable key pipeline components
Core components such as vacuum pumps, angle seat valves and solenoid valves can be customized with different brands and specifications according to project requirements to match diverse process standards.
6. Customized auxiliary configurations
Optional tailor-made functions include automatic steam drainage, discharge temperature control, pipeline heat preservation, noise reduction, full stainless steel internal structure and other personalized process configurations to meet customers' specific production demands.

Product Introduction

MQA Pulsed-Vacuum Autoclave (Hinged Door)

Application Description

The MQA-series hinged-door pulsed-vacuum steam autoclave uses saturated steam as the sterilizing medium. Through repeated vacuum-pumping and steam-injection cycles, residual air within the chamber and loads is efficiently eliminated. This optimizes steam contact and penetration onto articles to achieve uniform, stable and reproducible sterilization performance.

Upon completion of sterilization, combined vacuum drying and jacket heating remove residual moisture, delivering superior dryness of processed loads and minimizing adverse impacts of leftover moisture on subsequent handling and storage.

Fitted with PLC automatic control system and HMI human-machine interface, the equipment monitors, controls and logs critical process parameters including temperature, pressure, time and F₀ value in real-time. It supports sterilization process management, data traceability and qualification validation.

Featuring a rectangular chamber, the MQA series can be supplied in single-door or pass-through double-door versions. It serves pharmaceutical plants, biological laboratories, SPF animal facilities and medical institutions, meeting diverse requirements for sterilization capacity, process control and equipment reliability.

Typical Applications

Pharmaceutical Industry

- Sterilization of production auxiliary equipment

- Tools & utensils sterilization

- Packaging material sterilization

- Moist-heat-resistant items such as aluminium caps

Biological Laboratories

- Culture media sterilization

- Laboratory instrument sterilization

- Porous-material sterilization

- Biological-sample related processing

SPF Animal Laboratories

- Animal cages

- Dressings

- Laboratory supplies

- Animal-husbandry material sterilization

Medical Institutions & Research Institutes

- Metallic instruments

- Textiles and dressings

- Glassware

- Rubber articles

Specification

Model	MQA-0.2	MQA-0.25	MQA-0.28	MQA-0.36	MQA-0.4
Vol. (L)	200	250	280	360	430
Chamber Dim. (L×W×H)(mm)	780×500×500	1000×500×500	780×600×600	1000×600×600	1200×600×600
Overall Dim.(L×W×H)(mm)	1020×1200×1740	1240×1200×1740	1040×1270×1740	1260×1270×1740	1460×1270×1740
N.W. (kg)	700	750	780	880	950
Power Supply	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz
Power Cons. (kW)	1.2	1.2	1.6	1.6	1.6
Built-in Steam-Gen. Cons. (Opt.)(kW)	24	24	24	24	30
Ext. Steam-Gen. Cons. (Opt.)(kW)	≥24	≥24	≥30	≥30	≥42
Steam Cons. (kg)	16	18	19	22	25
Water Cons. (kg)	90	110	120	150	180
Comp. Air Cons. (L)	45	45	50	50	50
Int. Design Press.	-0.1/0.3 MPa
Jacket Design Press.	0.3 MPa
Vac. Leakage Rate	≤0.13 kPa/min
Des. Temp.	144℃
Max. Work. Temp.	139℃
Max. Work. Press.	0.25 MPa
Final Vac.	-0.096 MPa
Ster. Temp. Ctrl. Precision	0~2°C
Temp. Uniformity	≤ ±1℃
Temp. Display Acc.	0.1℃
Press. Display Acc.	0.1 kPa
Steam Press.	0.3~0.5 MPa
Water Press.	0.15~0.35 MPa
Comp. Air Press.	0.5~0.7 MPa
Int. Chamber SV Opening Press.	0.3 MPa
Jacket SV Opening Press.	0.3 MPa

ZPAE Automation Equipment Co., Ltd — Your Trusted Partner in Pharmaceutical & Laboratory Equipment.
 
Based in Jinan, China, we specialize in sterilization, laboratory testing, and cleaning & disinfection equipment. Backed by automated production, strict QC (including pressure vessel standards), and modular customization, we deliver compliant solutions to pharmaceutical, medical, and laboratory clients worldwide.

1.Are you Manufacturer?
Yes, we are a professional manufacturer of pharmaceutical and laboratory sterilizers, integrating R&D, production, and international trade. We warmly welcome on-site factory visits and remote video factory inspections, so you can verify our production capacity and quality control system.
 
2.Do your sterilizers comply with GMP and FDA requirements?
Yes. Our sterilizers are designed and manufactured following GMP guidelines, FDA 21 CFR Part 11 (electronic records & signatures), and other global pharmaceutical regulatory requirements. They are fully suitable for use in GMP-compliant production environments in pharmaceutical factories and laboratories.
 
3.Can you provide the required validation documents for our project?
Absolutely. We provide complete, audit-ready documentation packages in accordance with pharmaceutical industry practices and GAMP 5 guidelines, including but not limited to design documents, validation documents, SOPs, FAT, SAT, IQ/OQ/PQ, material certificates, calibration records, and other supporting documents. This documentation fully supports your regulatory audits for pharmaceutical and laboratory applications.