Reliable Compact Program Recall Pressure Control Mqv Pulsed-Vacuum Autoclave for University Labs

Product Description

Product Features

1. Vertical sliding door structure (space-saving design)

Adopting a vertical lift sliding door, this structure requires no front opening space compared with traditional hinged doors. It optimizes workshop layout and perfectly fits clean rooms, production areas and sites with limited front installation space. Both single-door and pass-through double-door versions are available to meet material transfer and isolation requirements between different controlled areas.

2. High-efficiency pulsed vacuum sterilization cycle

Multiple vacuum extraction and saturated steam injection cycles effectively eliminate residual air inside the chamber and loads. This significantly improves steam contact and penetration, ensuring uniform, stable and fully repeatable sterilization results.

3. Excellent drying performance

After sterilization, the combination of vacuum drying and jacket heating thoroughly removes residual moisture from the chamber and load surfaces, achieving superior drying quality for all sterilized items.

4. High-efficiency rectangular chamber

The rectangular chamber design maximizes internal space utilization, providing flexible and large loading capacity for large-size, regular and various types of sterilization loads.

5. Full safety interlock protection system

The equipment is equipped with comprehensive safety interlocks for pressure, temperature, door status and key operating conditions. It locks all unsafe operations to avoid equipment failure and human errors. Double-door models adopt strict door interlocking logic to satisfy cross-zone isolation and material management standards in pharmaceutical clean areas.

Optional Control, Validation & Custom Configurations
1. SCADA Monitoring & Data Management System
Optional SCADA system supports real-time equipment status monitoring, full process data acquisition and historical data storage. It records, saves and prints key parameters including temperature, pressure, holding time and F₀ value, ensuring complete GMP data traceability.
2. Sterilization validation interfaces
Reserved temperature and pressure test interfaces support professional sterilization validation, temperature distribution testing and heat penetration testing, facilitating third-party qualification and routine process verification.
3. Remote monitoring & maintenance module
Optional remote access function enables real-time remote viewing of equipment operation, alarm records and running data, supporting remote diagnosis, technical support and online maintenance.
4. Industrial communication interface
Optional industrial communication protocols allow seamless data connection and system integration with MES, SCADA and other factory upper management systems for intelligent workshop control.
5. Customizable core pipeline components
Key components such as vacuum pumps, angle seat valves and solenoid valves can be customized with different brands and specifications to match diverse project standards and process requirements.
6. Customized auxiliary functions
Multiple optional configurations are available, including automatic steam drainage, discharge temperature control, pipeline heat preservation, noise reduction and full stainless steel internal structure, to meet personalized technical and environmental requirements.

Product Introduction

MQV Pulsed-Vacuum Autoclave (Lifting Door)

Application Description

The MQV-series pulsed-vacuum steam autoclave features a vertical-lift sliding door. The door opens and closes vertically without forward swinging, which reduces the front-space requirement for door movement and optimizes workshop layout. It is particularly suitable for clean rooms, production zones and installation sites with limited front clearance. Single-door or pass-through double-door configurations are available to satisfy material transfer and isolation demands between different zones.

Using saturated steam as the sterilizing medium, repeated vacuum-pumping and steam-injection cycles remove residual air trapped within the chamber and loads. This improves steam contact and penetration into items to achieve uniform, stable and reproducible sterilization performance.

Once sterilization is completed, the combined mode of vacuum drying and jacket heating efficiently eliminates residual moisture. It enhances dryness of sterilized articles and mitigates the adverse impact of residual moisture on subsequent operation and storage.

Fitted with PLC automatic control system and HMI human-machine interface, the equipment realizes real-time monitoring, control and recording of critical parameters including temperature, pressure, time and F₀ value. It supports sterilization process management, data traceability and validation work.

Combining rectangular chamber structure with vertical-lift sliding-door design, the MQV-series provides multiple chamber sizes as well as single-door / pass-through double-door options. It is widely adopted in pharmaceutical plants, biological laboratories, animal laboratories and medical institutions, meeting diverse requirements for sterilization capacity, site layout, process control and equipment reliability.

Typical Applications
Pharmaceutical Industry
- Sterilization of production auxiliary equipment
- Sterilization of tools and utensils
- Sterilization of packaging materials
- Sterilization of heat-moisture resistant articles such as aluminum caps
Biological Laboratories
- Sterilization of culture media
- Sterilization of laboratory instruments
- Sterilization of porous materials
- Processing related to biological samples
SPF Animal Laboratories
- Animal cages
- Dressings
- Laboratory supplies
- Sterilization of animal-raising materials
Medical Institutions & Research Institutes
- Metal instruments
- Textiles and dressings
- Glassware
- Rubber products

Specification

Model	MQV-0.2	MQV-0.25	MQV-0.28	MQV-0.36	MQV-0.4
Vol. (L)	200	250	280	360	430
Chamber Dim. (L×W×H)(mm)	780×500×500	1000×500×500	780×600×600	1000×600×600	1200×600×600
Overall Dim. (L×W×H)(mm)	1100×1100×1740	1320×1100×1740	1100×1200×1740	1320×1200×1740	1320×1200×1740
N.W. (kg)	700	750	780	880	950
Power Supply	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz	AC380V, 50Hz
Power Cons. (kW)	1.2	1.2	1.6	1.6	1.6
Built-in Steam-Gen. Cons. (Opt.)(kW)	24	24	24	24	30
Ext. Steam-Gen. Cons. (Opt.)(kW)	≥24	≥24	≥30	≥30	≥42
Steam Cons. (kg)	16	18	19	22	25
Water Cons. (kg)	90	110	120	150	180
Comp. Air Cons. (L)	45	45	50	50	50
Int. Design Press.	-0.1/0.3 MPa
Jacket Design Press.	0.3 MPa
Vac. Leakage Rate	≤0.13 kPa/min
Des. Temp.	144℃
Max. Work. Temp.	139℃
Max. Work. Press.	0.25 MPa
Final Vac.	-0.096 MPa
Ster. Temp. Ctrl. Precision	0~2°C
Temp. Uniformity	≤ ±1℃
Temp. Display Acc.	0.1℃
Press. Display Acc.	0.1 kPa
Steam Press.	0.3~0.5 MPa
Water Press.	0.15~0.35 MPa
Comp. Air Press.	0.5~0.7 MPa
Int. Chamber SV Opening Press.	0.3 MPa
Jacket SV Opening Press.	0.3 MPa

ZPAE Automation Equipment Co., Ltd — Your Trusted Partner in Pharmaceutical & Laboratory Equipment.
 
Based in Jinan, China, we specialize in sterilization, laboratory testing, and cleaning & disinfection equipment. Backed by automated production, strict QC (including pressure vessel standards), and modular customization, we deliver compliant solutions to pharmaceutical, medical, and laboratory clients worldwide.

1.Are you Manufacturer?
Yes, we are a professional manufacturer of pharmaceutical and laboratory sterilizers, integrating R&D, production, and international trade. We warmly welcome on-site factory visits and remote video factory inspections, so you can verify our production capacity and quality control system.
 
2.Do your sterilizers comply with GMP and FDA requirements?
Yes. Our sterilizers are designed and manufactured following GMP guidelines, FDA 21 CFR Part 11 (electronic records & signatures), and other global pharmaceutical regulatory requirements. They are fully suitable for use in GMP-compliant production environments in pharmaceutical factories and laboratories.
 
3.Can you provide the required validation documents for our project?
Absolutely. We provide complete, audit-ready documentation packages in accordance with pharmaceutical industry practices and GAMP 5 guidelines, including but not limited to design documents, validation documents, SOPs, FAT, SAT, IQ/OQ/PQ, material certificates, calibration records, and other supporting documents. This documentation fully supports your regulatory audits for pharmaceutical and laboratory applications.